contract production

Contract manufacturing is a form of cooperation between a customer and a manufacturer, in which the production of products is fully or partially transferred to a third-party company. Under such an agreement, the customer provides technical requirements and recipes (if necessary), a contractor to perform tasks related to the production, packaging and even logistics of the finished product.

our capabilities

Aluminum castingMechanical processingPlastic injection molding and extrusionPowder coating

Full production cycle from melt production to finishing
Automated casting complexes OMS 650 and OMS 1350 (Italy): locking force from 6,300 kN to 13,500 kN maximum casting projection area 3,250 cm2 minimum casting weight 1.5 kg maximum casting weight 22 kg standard alloy AK12M2
All casting complexes are equipped with automatic alloy dispensers, mold and pressing piston lubricators, ABB robotic manipulator, casting cooling bath
To minimize metalworking, automated casting complexes are integrated with trimming presses

Aluminum casting

<ul> <li>Full production cycle from melt production to finishing </li> <li>Automated casting complexes OMS 650 and OMS 1350 (Italy): locking force from 6,300 kN to 13,500 kN maximum casting projection area 3,250 cm2 minimum casting weight 1.5 kg maximum casting weight 22 kg standard alloy AK12M2 </li> <li>All casting complexes are equipped with automatic alloy dispensers, mold and pressing piston lubricators, ABB robotic manipulator, casting cooling bath </li> <li>To minimize metalworking, automated casting complexes are integrated with trimming presses</li> </ul>

Mechanical processing

<ul> <li>Belt grinding machines </li> <li>Shot blasting machines </li> <li>CNC portal milling machines: parts up to 1200x800 mm in size and up to 300 mm in height with an accuracy of up to 0.01 mm </li> <li>CNC milling machines: processing parts up to 1000x450 mm in size and up to 600 mm in height with an accuracy of up to 0.005 mm </li> <li>CNC lathes: machining parts up to 210 mm in diameter with an accuracy of up to 0.01 mm </li> <li>Drilling and thread cutting machines </li> <li>Equipment for processing steel and aluminum profiles </li> <li>Mechanical processing</li> </ul>

Plastic injection molding and extrusion

Injection molding of plastics by thermoplasticizing method <ul> <li>9 injection molding machines with clamping force from 120 to 1,350 tons </li> <li>maximum injection volume 3,750 g </li> <li>injection plastic ABC, PC, PMMA, SAN, POM, PP, PS, PA </li> <li>development and production of molds from trusted manufacturers, delivery to the Russian Federation</li> </ul> Injection molding of plastics by direct hot pressing method <ul> <li>3 presses with a force of up to 500 tons </li> <li>glass-filled material SMC</li> </ul> Plastic extrusion <ul> <li>Material Polycarbonate (PC) </li> <li>Coextrusion: separate plasticization of polymers with subsequent joining of melt flows</li> </ul>

Powder coating

Conveyor-type powder coating lines <ul> <li>surface preparation for painting </li> <li>automatic and manual spraying equipment </li> <li>polymerization chamber </li> <li>several painting chambers for using different colors </li> <li>possibility of painting steel and aluminum products </li> <li>Maximum dimensions of parts: length up to 3500 mm; width up to 700 mm; height up to 1320 mm. </li> <li>All possible methods of insulating surfaces that are not subject to painting (protection of threads, part sections) using heat-resistant tapes and silicone caps.</li> </ul> Painting with enamel <ul> <li>Dead-end painting and drying chamber </li> <li>Wide RAL color palette </li> <li>Priming with epoxy acid primers </li> <li>Selection of primer-enamels for products with increased requirements for corrosion resistance.</li> </ul>

to solve your problems

Assembly shopCorrugated packagingInstallation of electronic modulesMetalworking

Area 3,000 sq.m.
Various configurations of work stations allow for assembly of electrical products using flow and individual methods.
Automatic wire and cable cutting and stripping units with tinning and sleeve functions.
Plastic cutting - sheet to size
Soldering area
Packaging according to customer requirements
Highly qualified personnel perform assembly operations of any complexity

Assembly shop

<ul> <li>Area 3,000 sq.m. </li> <li>Various configurations of work stations allow for assembly of electrical products using flow and individual methods. </li> <li>Automatic wire and cable cutting and stripping units with tinning and sleeve functions. </li> <li>Plastic cutting - sheet to size </li> <li>Soldering area </li> <li>Packaging according to customer requirements </li> <li>Highly qualified personnel perform assembly operations of any complexity</li> </ul>

Corrugated packaging

MHC-1900F die-cutting machine <ul> <li>Cutting / creasing of corrugated packaging (E, B, C, A and AB types) </li> <li>Thickness: 1-8.5 mm </li> <li>Maximum sheet size: 1900x1400 mm </li> <li>Minimum sheet size: 650x550 mm </li> <li>Maximum die-cutting size 1870x1380 mm</li> </ul> PM-21P cutting and scoring machine <ul> <li>Manufacturing of four-flap boxes in accordance with the FEFCO catalog </li> <li>Thickness: 2-7 mm </li> <li>Minimum workpiece size 400 mm x 700 mm; </li> <li>Maximum workpiece size 2100 mm x no limit</li> </ul>

Installation of electronic modules

Surface mounting <ul> <li>Automated SMD lines Siplase – 3 units </li> <li>Automated line FAROD - installation of lenses on LEDs </li> <li>Optical inspection of solder paste application </li> <li>Optical inspection of component installation </li> <li>Automated inspection of lighting parameters</li> </ul> Output mounting <ul> <li>Conveyor line for component installation </li> <li>Wave soldering machine </li> <li>Quality control is built into the process</li> </ul> Wire products <ul> <li>Automated process </li> <li>Up to 180 thousand per month on the EFD 20 frame </li> <li>Up to 30 thousand per month on the EFD 25 frame</li> </ul> Testing and programming <ul> <li>100% test </li> <li>Specialized software is used </li> <li>Additional annealing </li> <li>Production with a quality of at least 99.5% </li> <li>Technological waste of electrical components is no more than 0.03% </li> <li>Installation of components on printed circuit boards up to 1,200 mm long </li> <li>Minimum size of installed components 0.3x0.6 mm (case 0201).</li> <li>Productivity up to 300 thousand printed circuit boards per month </li> <li>Double-sided mounting of printed circuit boards </li> <li>Assembly of prototypes on a separate line </li> <li>Purchase of LEDs, electrical components and printed circuit boards directly from manufacturing plants</li> </ul>

Metalworking

Full cycle of sheet metal processing with thickness from 0.5 mm to 8 mm <ul> <li>3 kW laser cutting units with pipe processing function </li> <li>CNC sheet bending equipment (thickness up to 3 mm, length up to 3,000 mm) </li> <li>Bending equipment for aluminum profiles </li> <li>Argon welding, including robotic </li> <li>Contact spot welding </li> <li>Coordinate punching of sheet metal up to 1.5 mm thick on CNC multi-presses </li> <li>Metal cutting on guillotine shears </li> <li>Surface preparation for painting </li> <li>Stamping and drilling</li> </ul>

we will help you solve your problem

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