contract production
our capabilities
Aluminum castingMechanical processingPlastic injection molding and extrusionPowder coating
Aluminum casting
- Full production cycle from melt production to finishing
- Automated casting complexes OMS 650 and OMS 1350 (Italy): locking force from 6,300 kN to 13,500 kN maximum casting projection area 3,250 cm2 minimum casting weight 1.5 kg maximum casting weight 22 kg standard alloy AK12M2
- All casting complexes are equipped with automatic alloy dispensers, mold and pressing piston lubricators, ABB robotic manipulator, casting cooling bath
- To minimize metalworking, automated casting complexes are integrated with trimming presses
Mechanical processing
- Belt grinding machines
- Shot blasting machines
- CNC portal milling machines: parts up to 1200x800 mm in size and up to 300 mm in height with an accuracy of up to 0.01 mm
- CNC milling machines: processing parts up to 1000x450 mm in size and up to 600 mm in height with an accuracy of up to 0.005 mm
- CNC lathes: machining parts up to 210 mm in diameter with an accuracy of up to 0.01 mm
- Drilling and thread cutting machines
- Equipment for processing steel and aluminum profiles
- Mechanical processing
Plastic injection molding and extrusion
Injection molding of plastics by thermoplasticizing method
Injection molding of plastics by direct hot pressing method
Plastic extrusion
- 9 injection molding machines with clamping force from 120 to 1,350 tons
- maximum injection volume 3,750 g
- injection plastic ABC, PC, PMMA, SAN, POM, PP, PS, PA
- development and production of molds from trusted manufacturers, delivery to the Russian Federation
Injection molding of plastics by direct hot pressing method
- 3 presses with a force of up to 500 tons
- glass-filled material SMC
Plastic extrusion
- Material Polycarbonate (PC)
- Coextrusion: separate plasticization of polymers with subsequent joining of melt flows
Powder coating
Conveyor-type powder coating lines
Painting with enamel
- surface preparation for painting
- automatic and manual spraying equipment
- polymerization chamber
- several painting chambers for using different colors
- possibility of painting steel and aluminum products
- Maximum dimensions of parts: length up to 3500 mm; width up to 700 mm; height up to 1320 mm.
- All possible methods of insulating surfaces that are not subject to painting (protection of threads, part sections) using heat-resistant tapes and silicone caps.
Painting with enamel
- Dead-end painting and drying chamber
- Wide RAL color palette
- Priming with epoxy acid primers
- Selection of primer-enamels for products with increased requirements for corrosion resistance.
to solve your problems
Assembly shopCorrugated packagingInstallation of electronic modulesMetalworking
Assembly shop
- Area 3,000 sq.m.
- Various configurations of work stations allow for assembly of electrical products using flow and individual methods.
- Automatic wire and cable cutting and stripping units with tinning and sleeve functions.
- Plastic cutting - sheet to size
- Soldering area
- Packaging according to customer requirements
- Highly qualified personnel perform assembly operations of any complexity
Corrugated packaging
MHC-1900F die-cutting machine
PM-21P cutting and scoring machine
- Cutting / creasing of corrugated packaging (E, B, C, A and AB types)
- Thickness: 1-8.5 mm
- Maximum sheet size: 1900x1400 mm
- Minimum sheet size: 650x550 mm
- Maximum die-cutting size 1870x1380 mm
PM-21P cutting and scoring machine
- Manufacturing of four-flap boxes in accordance with the FEFCO catalog
- Thickness: 2-7 mm
- Minimum workpiece size 400 mm x 700 mm;
- Maximum workpiece size 2100 mm x no limit
Installation of electronic modules
Surface mounting
Output mounting
Wire products
Testing and programming
- Automated SMD lines Siplase – 3 units
- Automated line FAROD - installation of lenses on LEDs
- Optical inspection of solder paste application
- Optical inspection of component installation
- Automated inspection of lighting parameters
Output mounting
- Conveyor line for component installation
- Wave soldering machine
- Quality control is built into the process
Wire products
- Automated process
- Up to 180 thousand per month on the EFD 20 frame
- Up to 30 thousand per month on the EFD 25 frame
Testing and programming
- 100% test
- Specialized software is used
- Additional annealing
- Production with a quality of at least 99.5%
- Technological waste of electrical components is no more than 0.03%
- Installation of components on printed circuit boards up to 1,200 mm long
- Minimum size of installed components 0.3x0.6 mm (case 0201).
- Productivity up to 300 thousand printed circuit boards per month
- Double-sided mounting of printed circuit boards
- Assembly of prototypes on a separate line
- Purchase of LEDs, electrical components and printed circuit boards directly from manufacturing plants
Metalworking
Full cycle of sheet metal processing with thickness from 0.5 mm to 8 mm
- 3 kW laser cutting units with pipe processing function
- CNC sheet bending equipment (thickness up to 3 mm, length up to 3,000 mm)
- Bending equipment for aluminum profiles
- Argon welding, including robotic
- Contact spot welding
- Coordinate punching of sheet metal up to 1.5 mm thick on CNC multi-presses
- Metal cutting on guillotine shears
- Surface preparation for painting
- Stamping and drilling
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